VORTOSA
PVC Machines
FOUR CORNER VERTICAL WELDING MACHINE
It turns PVC profiles into frames by welding 4 corners at a 90-degree angle at the same time
12" touch movable industrial type operator panel
CNC control system (3 axis)
Teflon wrapping system for heating plates
Ability to weld white and colored profiles with 0.2 mm thickness
Practical mold design and easy replacement
Possibility to monitor resistance heaters on the screen Possibility of reaching precise measurements thanks to hardened ball screw and rack equipment
Central lubrication system
SQUARE WELDING AND CNC CORNER CLEANING AUTOMATION LINE
Simultaneously welds all four corners of PVC profiles at a 90° angle to form a complete frame.
10” touchscreen movable industrial operator panel
CNC control system (3-axis)
Teflon wrapping system for heating plates
Ability to weld white and coloured profiles with 0.2 mm welding precision
Practical mould design for easy replacement
Ability to monitor resistance heater temperatures directly from the screen
Precise positioning capability thanks to hardened ball screw and rack-and-pinion equipment
DIGITALLY PROGRAMMABLE CENTRAL GASKET SCREWDRIVING MACHINE
Digitally controlled panel
4-axis automatic positioning
100 different wedge (block) selection options
Automatic screwdriving with a dual-sided automatic screw feeding unit
Profile centring and positioning system for precise placement into the block
Easy adjustment and position change capability
Block fixing time: 6 seconds per unit
PVC & ALUMINIUM DOUBLE-HEAD CUTTING MACHINE
Application: High-precision double-head mitre saw designed for PVC and aluminium profiles.
Positioning: Equipped with a servo motor for exceptional dimensional accuracy and precise automated positioning.
Angle Adjustment: Automatic positioning of cutting heads at 45" and 90" with intermediate angles adjustable manually.
Capacity: High-capacity cutting via a $500\text{ mm}$ diameter blade, allowing for simultaneous dual-profile cutting.
Power: Driven by a robust $2.2\text{ kW}$ motor optimised for heavy-duty PVC and aluminium cutting.
Control System: Intuitive touch-screen interface powered by an advanced PLC control system.
Guidance System: All moving components travel on high-precision linear guide rails and runner blocks/carriages.
Fully automated blade safety guards.
FULLY AUTOMATIC DOUBLE-HEAD CUTTING MACHINE
Fully automatic double-head mitre saw designed for PVC and aluminium profiles.
Automatic positioning of cutting heads at 45° and 90°, with intermediate angles adjustable manually.
High-capacity cutting via a 500 mm diameter blade, allowing for simultaneous dual-profile cutting.
Driven by a robust 2.2 kW motor optimized for heavy-duty PVC and aluminium cutting.
Features an integrated 7" touchscreen Industrial PC (IPC) for advanced operations.
All moving components travel on high-precision linear guide rails and runner blocks/carriages.
Fully automated blade safety guards.
Automated segmenting/shortcut capabilities.
Equipped with an oversized/over-length cutting feature for processing longer profiles.
Integrated swarf extraction manifold for efficient chip and debris removal.
GLAZING BEAD CUTTING MACHINE
Fully automated cutting system designed specifically for PVC glazing bead profiles.
Equipped with an adjustable cutting feed rate system for optimised cycle speeds.
Features pneumatic clamping and a rapid height-moulding adjustment mechanism.
High-precision dimensional capturing directly from welded frames via a digital measuring calliper/apparatus.
Automated servo-driven conveyor positioning based on transferred digital data or direct touchscreen inputs.
High-efficiency throughput with the capability to cut dual glazing beads simultaneously.
AUTOMATIC UP-STROKE MITRE SAW
Engineered specifically for the precision cutting of PVC profiles.
Pneumatically driven, rising 420 mm diameter saw blade.
Equipped with a specialised, ultra-quiet direct-drive blade motor for silent operation.
Fully adjustable blade stroke feed speed to match profile thickness.
Versatile cutting angles ranging from 30° to 150°.
Quick-set detents for fast and accurate locking at standard 45°, 90°, and 135° angles.
High-security pneumatic clamping system to prevent profile movement.
FOUR-HEAD SEAMLESS PVC WELDING MACHINE
Advanced zero-seam/seamless welding execution without the need for corner groove milling (2-minute cycle time).
Optional traditional flat/knifed welding capability available on demand (2-minute cycle time).
Equipped with dual-table dynamic movement on each head to enable high-strength parallel joining.
Rapid-change counter-profile tooling system for quick profile transitions.
Intuitive 12" industrial touchscreen display.
Full CNC control system driven by high-performance 7-axis servo motors.
High-throughput output delivering 240 completed frames per shift under continuous operation.
HORIZONTAL FOUR-HEAD PVC WELDING MACHINE
Automatically welds all four corners of PVC profiles at a 90-degree angle to form a complete frame.
Equipped with an adjustable, ergonomic 12" industrial touchscreen operator panel.
High-precision CNC control system utilising 3-axis motion synchronisation.
Integrated automated Teflon roll-wrapping/advancing system for the welding heater plates.
Offers precision 0.2 mm seamless/knifed welding capability optimised for both white and laminated/coloured profiles.
Quick-change, practical fixture design for rapid profile block transitions.
Real-time digital monitoring and adjustment of resistance heater temperatures directly via the operator screen.
Precision axis positioning achieved through high-performance hardened ball screws and heavy-duty rack-and-pinion hardware.