VORTOSA
PVC Machines
PVC CUTTING AND PROCESSING CENTER
Sawing, milling, drilling, and marking operations are integrated into a single machine within the PVC profile cutting and processing centre.
Software structure fully compatible with window production programs.
Stacking of up to 10 profiles with a maximum 6.5 m length onto the conveyor system.
Fully compatible manual barcode system for four-corner welding and CNC corner cleaning machines.
Servo-controlled cutting unit providing precise cutting between 30° and 150°.
Water drainage opening at 5 different positions.
Triple handle-hole drilling and espagnolette groove milling unit.
Automatic transfer of cut waste profiles to the collection trolley via conveyor system.
CNC Reinforced PVC Profile Processing Machine
Designed for PVC door sash profiles of different series and dimensions, the machine performs all machining operations.
including lock door espagnolette, WC lock, cylinder lock, room door lock, handle mounting holes, handle shaft hole, and lock channel slot opening.
together with the reinforcement steel, without using measuring tools, rotating the profile, or requiring operator waiting time, ensuring trouble-free and zero-error processing.
Multi-lock and handle system programming capability.
One-step machining operation for hook-lock door espagnolette systems.
Box reinforcement steel channel opening system.
AUTOMATIC PVC PROFILE PROCESSING CENTER
Fully automatic milling and drilling operations for PVC profiles, including water drainage slots, cylinder lock openings, and similar machining processes.
Detects and compensates for incorrectly cut profile lengths, ensuring error-free processing.
Suitable for processing all PVC profile brands and series.
Compatible with all window software programs.
15” colour touchscreen industrial PC.
Fast remote service and troubleshooting support via remote connection.
Compatible with all barcode-supported double-head cutting machines.
Reduces measurement errors on incorrectly cut profiles, especially hinge holes, thanks to the symmetrical dual-head operation system.
16-axis servo motors and dual-head milling group provide faster production in shorter cycle times.
Compact design requires less space and is suitable for any workshop.
AUTOMATIC PVC PROFILE PROCESSING CENTER
Compatible with all barcode-supported double-head cutting machines.
Reduces measurement errors on incorrectly cut profiles, especially hinge holes, thanks to the symmetrical dual-head operation system.
16-axis servo motors and a dual-head milling group provide faster production in shorter cycle times.
Compact design requires less space and is suitable for any workshop.
CNC CORNER CLEANING MACHINE
Electric - 4.5 kW / 380V / 50-60 Hz
Air - 6 - 8 Bar / 150 L/min
Profile Dimensions - A Min 40 mm
A Max 140 mm
B Max 120 mm
Saw Dimensions - 1*Q250*30*3,2
Frame Dimensions - min 400 mm
Machine Dimensions - L 2495 mm (including table) W 2910 mm H 1850 mm
Weight - 800 kg
AUTOMATIC VERTICAL SVREWDRIVER
Average screwing speed: 1.7 sc/1 pc
Adjustable range stops supporting profile
Pneumatic unit of automatic screw feeding
Pedal control of automatic screwing
Protective sensor to prevent faulty use
Automatic clamping of profile during screwing
FULL AUTOMATICAL DOUBLE HEAD MITRE SAW
Double-head mitre saw for PVC and Aluminium profiles
Easy and accurate positioning system by a servo motor
Automatic tilt movement of the saw heads to 45° and 90° Angles,
between 45° and 90° can be adjusted manually.
The 500 mm saw blade diameter enables cutting 2 profiles at the same time
For both PVC and aluminium, cutting is used with two 2.2 kW motors.
PLC control system with touchscreen
All movable parts of the machine goes on the rail system
Automatic saw blade safety system
SINGLE CORNER WELDING MACHINE
Welding of PVC profiles between 50' - 180'
White and colour profiles welding with a 0.2 mm seam restriction
Special rolled system of Teflon
All movable parts of the machine move on a linear rail system
Easy mould change system
Digital control system for weld and press time
Long lasting heating plates
PLC control system
FOUR CORNER VERTICAL WELDING MACHINE
It turns PVC profiles into frames by welding 4 corners at a 90-degree angle at the same time
12" touch movable industrial type operator panel
CNC control system (3 axis)
Teflon wrapping system for heating plates
Ability to weld white and colored profiles with 0.2 mm thickness
Practical mold design and easy replacement
Possibility to monitor resistance heaters on the screen Possibility of reaching precise measurements thanks to hardened ball screw and rack equipment
Central lubrication system
SQUARE WELDING AND CNC CORNER CLEANING AUTOMATION LINE
Simultaneously welds all four corners of PVC profiles at a 90° angle to form a complete frame.
10” touchscreen movable industrial operator panel
CNC control system (3-axis)
Teflon wrapping system for heating plates
Ability to weld white and coloured profiles with 0.2 mm welding precision
Practical mould design for easy replacement
Ability to monitor resistance heater temperatures directly from the screen
Precise positioning capability thanks to hardened ball screw and rack-and-pinion equipment
DIGITALLY PROGRAMMABLE CENTRAL GASKET SCREWDRIVING MACHINE
Digitally controlled panel
4-axis automatic positioning
100 different wedge (block) selection options
Automatic screwdriving with a dual-sided automatic screw feeding unit
Profile centring and positioning system for precise placement into the block
Easy adjustment and position change capability
Block fixing time: 6 seconds per unit
PVC & ALUMINIUM DOUBLE-HEAD CUTTING MACHINE
Application: High-precision double-head mitre saw designed for PVC and aluminium profiles.
Positioning: Equipped with a servo motor for exceptional dimensional accuracy and precise automated positioning.
Angle Adjustment: Automatic positioning of cutting heads at 45" and 90" with intermediate angles adjustable manually.
Capacity: High-capacity cutting via a $500\text{ mm}$ diameter blade, allowing for simultaneous dual-profile cutting.
Power: Driven by a robust $2.2\text{ kW}$ motor optimised for heavy-duty PVC and aluminium cutting.
Control System: Intuitive touch-screen interface powered by an advanced PLC control system.
Guidance System: All moving components travel on high-precision linear guide rails and runner blocks/carriages.
Fully automated blade safety guards.
FULLY AUTOMATIC DOUBLE-HEAD CUTTING MACHINE
Fully automatic double-head mitre saw designed for PVC and aluminium profiles.
Automatic positioning of cutting heads at 45° and 90°, with intermediate angles adjustable manually.
High-capacity cutting via a 500 mm diameter blade, allowing for simultaneous dual-profile cutting.
Driven by a robust 2.2 kW motor optimized for heavy-duty PVC and aluminium cutting.
Features an integrated 7" touchscreen Industrial PC (IPC) for advanced operations.
All moving components travel on high-precision linear guide rails and runner blocks/carriages.
Fully automated blade safety guards.
Automated segmenting/shortcut capabilities.
Equipped with an oversized/over-length cutting feature for processing longer profiles.
Integrated swarf extraction manifold for efficient chip and debris removal.
GLAZING BEAD CUTTING MACHINE
Fully automated cutting system designed specifically for PVC glazing bead profiles.
Equipped with an adjustable cutting feed rate system for optimised cycle speeds.
Features pneumatic clamping and a rapid height-moulding adjustment mechanism.
High-precision dimensional capturing directly from welded frames via a digital measuring calliper/apparatus.
Automated servo-driven conveyor positioning based on transferred digital data or direct touchscreen inputs.
High-efficiency throughput with the capability to cut dual glazing beads simultaneously.
AUTOMATIC UP-STROKE MITRE SAW
Engineered specifically for the precision cutting of PVC profiles.
Pneumatically driven, rising 420 mm diameter saw blade.
Equipped with a specialised, ultra-quiet direct-drive blade motor for silent operation.
Fully adjustable blade stroke feed speed to match profile thickness.
Versatile cutting angles ranging from 30° to 150°.
Quick-set detents for fast and accurate locking at standard 45°, 90°, and 135° angles.
High-security pneumatic clamping system to prevent profile movement.
FOUR-HEAD SEAMLESS PVC WELDING MACHINE
Advanced zero-seam/seamless welding execution without the need for corner groove milling (2-minute cycle time).
Optional traditional flat/knifed welding capability available on demand (2-minute cycle time).
Equipped with dual-table dynamic movement on each head to enable high-strength parallel joining.
Rapid-change counter-profile tooling system for quick profile transitions.
Intuitive 12" industrial touchscreen display.
Full CNC control system driven by high-performance 7-axis servo motors.
High-throughput output delivering 240 completed frames per shift under continuous operation.
HORIZONTAL FOUR-HEAD PVC WELDING MACHINE
Automatically welds all four corners of PVC profiles at a 90-degree angle to form a complete frame.
Equipped with an adjustable, ergonomic 12" industrial touchscreen operator panel.
High-precision CNC control system utilising 3-axis motion synchronisation.
Integrated automated Teflon roll-wrapping/advancing system for the welding heater plates.
Offers precision 0.2 mm seamless/knifed welding capability optimised for both white and laminated/coloured profiles.
Quick-change, practical fixture design for rapid profile block transitions.
Real-time digital monitoring and adjustment of resistance heater temperatures directly via the operator screen.
Precision axis positioning achieved through high-performance hardened ball screws and heavy-duty rack-and-pinion hardware.